Project
Cypher Bike
Quantity
1
Processes
CAD, SLA, CNC & Finishing
Overview
Initial CAD data was received from an individual within the design industry. The CAD was edited for prototype purposes and built using SLA & CNC processes. The model was finished using custom finishing processes, specifically soft touch coatings to make characteristically appealing surfaces. The Cypher Bike model was used to communicate a concept bike design.
Project
PRISM Helmet
Quantity
25
Processes
CAD, CNC, SLA, Cast Urethane & Cast Silicone
Overview
Each helmet assembly consisted of 4 cast silicone parts, 10 cast urethane parts, 18 machined aluminum parts, 2 textile pieces, and 1 optically clear vacuum-formed lens. A total of 25 assemblies were produced.
Project
Gaming Mouse
Quantity
3
Processes
CAD, CNC, SLA, Casting, Laser Cutting, Graphics & Finishing
Overview
The gaming mouse design was recreated to showcase our in-house capabilities. Each department within our company contributed to the final product. Model makers were given the freedom to use their choice of presentation style finishing techniques.
Project
Calphalon Coffee Maker
Quantity
1
Processes
CAD, CNC, Laser Etching, Graphics & Finishing
Overview
This prototype was produced using CNC machined parts from aluminum, ABS and acrylic. The simulated digital display was laser etched and backlit. Two carafes, a simulated glass and a thermal, were also created. This model was professionally photographed by the client for use in packaging and the web.
Project
Vectra WB360
Quantity
3
Processes
CAD, CNC, SLA, Laser
Overview
The majority of this model was created using SLA components with CNC machined and laser cut details. The final finish request was to best replicate production finishes with attention to custom color, gloss and texture. PSG produced three 1:10 scale models to be used as sales samples. The award winning design of this system was created by HS Design for Canfield Scientific. This imaging system is used specifically for dermatology at many top cancer institutions worldwide, capturing nearly the entire skin surface in macro quality resolution with a single capture to monitor and map pigmented lesions and distributed diseases.
Project
Vector APTA
Quantity
20
Processes
CAD, SLA, Urethane Casting, Laser, Finishing
Overview
This enclosure was produced for Bioness, Inc. for product demonstration purposes for their Vector Gait and Safety System. The enclosure was made up of 20 cast urethane parts, all of which were painted using 3 different Pantone colors. Satin and semi-gloss top coats were used to achieve a presentation finish. The company logo is displayed with a clear SLA part tinted orange and the product name was produced from laser cutting.
Project
Donaldson Torit DFE6
Quantity
1
Processes
CAD, SLA, CNC, Graphics & Finishing
Overview
PSG provided CAD services to manipulate the supplied production data to create a high end visual model of this dust collector system. SLA and CNC components were used to assemble this model. Color matching to custom swatches, rub down graphics, and standard spray finishing techniques were applied to showcase the level of detail. This 1:8 scale model was displayed in the Donaldson Company Welcome Center to showcase existing product offerings.
Project
Soundwave
Quantity
1
Processes
CAD, CNC Turning
Overview
A CNC lathe was used to build multiple sections designed to screw together to artistically represent the chorus of a song in soundwave form.
Project
Pacemaker Model
Quantity
1
Processes
CAD, CNC, Finishing
Overview
This over-sized scale model was developed from a production pacemaker to be used at trade shows for demonstration purposes. The model was constructed from a combination of CNC machined acrylic and ABS components as well as aluminum tubing. Custom finishing techniques were applied to meet client specifications.
Project
Calphalon Teapot
Quantity
1
Processes
CAD, CNC, Finishing
Overview
This model was CNC machined from aluminum and ABS. Radially brushed and topcoated, the aluminum was finished to match the appearance of production stainless steel. The lever and whistle assembly were made to actuate.
Project
Leaf Blower
Quantity
1
Processes
CAD, SLA, Low Durometer Urethane, Finishing
Overview
This full scale model was constructed primarly from SLA components. The handle grips were cast in a low durometer urethane to achieve a tactile feel as well as simulate a two shot overmolded component.
Project
Calphalon Splatter Guard
Quantity
1
Processes
CAD, CNC, Low Durometer Casting, Finishing
Overview
The handle of this prototype was CNC machined from stainless steel and overmolded with a low durometer grip. The splatter guard itself was created from CNC machined aluminum that was radially brushed and top coated with a tinted clear coat to simulate stainless steel.
Project
Calphalon Slow Cooker
Quantity
1
Processes
CAD, CNC, SLA, Graphics & Finishing
Overview
This model consisted of CNC machined materials including aluminum, renshape, ABS, and acrylic. For realism, it was fitted with actuating buttons and a backlit display. This prototype was used in consumer evaluation as well as professionally photographed by the client for use in packaging and on the web.
Project
St. Jude Cardiac Lead
Quantity
1
Processes
CAD, CNC, SLA, Graphics & Finishing
Overview
This visual model depicts a cardiac lead that would connect a pacemaker to the heart muscle. The intricate structure of the wires was achieved using SLA components, while the remainder of the components were CNC machined. At 10 inches in diameter, this over-sized display model (approximately 110%) is used as a sales tool at trade shows.
Project
Prosthetic Ankle Joint
Quantity
50
Processes
CNC Milling
Overview
This part was designed to function within a prosthetic ankle. We machined numerous revisions in a multitude of metals including Aluminum 7075 and Titanium. This part showcases our 5th axis machining capabilities.
Project
Calphalon Two-Slot Toaster
Quantity
1
Processes
CAD, CNC, Graphics & Finishing
Overview
This prototype was CNC machined from aluminum, ABS and acrylic. Earlier versions were used in focus groups to help determine any necessary design changes, while this final version was professionally photographed by the client for use on the web.
Project
Bicycle Fork
Quantity
1
Processes
CAD, SLA, Finishing
Overview
This prototype was built using SLA technologies and given a presentation finish and top coat. Incorporating design features new to the bicycle industry, it was used for discussions related to upcoming Model Year Product Development. The model was taken to Europe for use as a point of focus to build excitement for new products that Manitou is bringing to the market.
Project
Axe Bottle Backpack
Quantity
1
Processes
CAD, CNC, Finishing
Overview
This prototype was modeled using dimensions based on the consumer product. After being scaled to size, the model was CNC machined from solid pieces of ABS plastic and assembled to create a watertight seal. Functioning as a tank for a water gun, the backpack was used as a prop for a TV bit on the Jimmy Kimmel Live Show.